CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (2024)

Pon PaulrajJune 23, 2020BATTERY-STORAGE,CHARGING BASICS 101,FAST-CHARGING,NISSAN-LEAF,TUTORIAL

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (1)

You might have noticed that a few DC rapid chargers cut-off their charging at 95%; some even at 90%. Why do they so? Will the electric vehicles’ battery damage if you let them to rapid charge up to 100%?.

The simple answer is : No, not all! It is just a speculation amongst EV drivers that this limit has been set because it might be bad for the battery to charge it up to 100 percent.

Then why do some rapid chargers charge only up to 90% of the state of battery and cut-off? This article may help you to understand the reasoning behind.

The reason is common sense & business; not technical!

When you connect an electric vehicle at a rapid charger, it will usually takes on a high charging power up to about 70-80%; after which the charging power starts to drastically taper-off to lower levels, as low as a normal destination AC charging station at home/office.

So, even if you’ve connected to a rapid charger, the EV will charge only at around 20 kW speed after certain percentage of battery SoC (state-of-battery). So some intelligent charge point operators cut-off power at these limits, so that they can free-up the charger for someone else who really need rapid charging.

For example, let’s take a look at the charging curve of Audi e-tron Quattro 50 (P.C: Fastned).

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (2)

In the charge curve above, you can see that the EV charges around 150 kW until it reaches 80% of battery SoC (within 20 minutes); from that point the charging speed drastically reduces and takes approximately another 15 minutes to reach 100% state of charge.

It takes about the same amount of time to charge from empty to 80% SOC than it does to charge from 80 to 100% SOC. With that, the EV driver might as well use a destination charge point after this point. Consequently it doesn’t make sense to continue a charge all the way to a 100% because it's a waste of everyone's time including anyone else waiting to use the rapid charger and crucially yours.

It's also worth highlighting that plug-in hybrids (PHEVs) capable of rapid charging such as Mitsubishi Outlander therefore should only stick to destination charge points, thus freeing up rapid chargers for EV drivers in a hurry.

What happens if you still charge upto 100%? Won’t it affect the battery?

Theoretically speaking, yes, it is never a good idea to charge any battery up to 100%, as it may impact the life of the battery. Lithium-ion batteries do not like being held at high voltages for long periods of time so this will accelerate their degradation; and I would always recommend 80% as the maximum range.

However, the modern battery management systems (BMS) in the newer electric vehicles do a trick to handle this issue. Most of the modern EVs have SoC buffers at high & lower limits, whereby they keep some of the cell's true capacity in reserve and never use the upper SOC buffer to prevent the cells from being overcharged; and the lower SOC buffer prevents degradation due to over discharge.

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (3)

So, when your vehicle’s dashboard tells you that it’s fully charged as 100%, the reality is that the battery pack is probably somewhere in between only 80-90%; same is the case for lower margins as well, when the dashboard shows 0% battery, the actual SoC of the battery would be around 10-20%. Below pictures may explain it well.

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (4)

But it is important to note that these upper & lower SoC buffer are not always the same; it changes with the life of the battery. This is the main reason why should not go upto 100%, because in an old EV, when the dashboard shows 100%, the actual SoC could also be close to full – which is not good for the battery.

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (5)

Summary:

Charge point operators who stops charging at around 90% are not to be blamed; but to be appreciated. In fact, I would even go further by adding the below additional restrictions.

  • further lower the rapid charge limit to 85% or 90%.
  • introduce over stay penalties for anyone who leaves their car plugged in when is finished charging
  • ban plug-in hybrids (PHEV) from using rapid chargers since they can't make anywhere near full use of them.
  • In addition, I'd have at least one destination post at any site containing a rapid charger which could be used by PHEVs, small BEVs or EVs that genuinely need to charge to 100% SOC.

Charging infrastructure needs are constantly growing; and is impractical to keep adding rapid chargers; If we (EV drivers) adhere to basic rules such as above, everyone can utilize the available rapid charger infrastructure efficiently.

CHARGING BASICS 107: Reason why some rapid chargers cutoff at 90% SoC | Is it to prevent battery life degradation? (2024)

FAQs

Is it OK to charge EV to 90? ›

There are two reasons: charging performance and battery longevity. Most of the time you should only charge an EV to 80% because charging rates slow down dramatically past the 80% mark. And two, the long-term health of your vehicle's battery pack is improved when kept below 100%.

Does rapid charging reduce the life of batteries? ›

Fast charging has little impact on battery capacity, battery health, or long-term loss of vehicle range. Several studies have been conducted to look for a potential link between fast charging and battery degradation. However, each study shows minimal overall impact on battery degradation.

Why do fast chargers only go to 80? ›

You may find your battery only charges to 80% and then stops (or creeps up very slowly). This is because it can take as long to charge from 80-100% as it does getting from 0-80%. Solution: Lithium-ion batteries don't like to be fully charged or fully discharged.

Why fast charging is destroying your battery? ›

But just like a big sugary snack, fast charging can sometimes be too much of a good thing. Charging your phone to 100% all the time, especially with a fast charger, can put more stress on the battery and shorten its lifespan. It's like stuffing your phone with too much energy, which can make it wear out faster.

Is charging to 90% bad for Tesla? ›

If you really need the range, go up to 90-95%. Electric car batteries should not, generally, be charged to 100%. Long-term, this reduces the battery's longevity, and Tesla cars actually charge up to 90% by default.

Is it OK to charge a Tesla more than 90%? ›

Tesla to start charging extra if you charge past 90% at a busy Supercharger. It's called a "congestion fee". Tesla is taking another step to free up busy Supercharger stations for more users — and potentially make some extra dough in the process.

Is there a downside to rapid charge? ›

Fast charging generally tends to reduce a battery's life quicker than slow charging, so repeated usage of this technology may not be good for the battery's health. As a consequence, users may have to replace the battery pack sooner than those who primarily use slow charging.

Is it bad to use a phone while charging? ›

Yes, you can use your smartphone while charging. There is no danger in using your phone while it's charging. When you use your phone while charging, the battery is charging at a slower rate than normal to allow enough power for the ongoing usage.

Is slow charging better than fast charging? ›

When using slow charging, the cycle life of the battery can usually reach more than 3,000 times. However, if it is always fast charging, the cycle life will be shortened to about a thousand times, or even lower. So slow charging vs fast charging are important to batteries life.

Should I charge my EV to 100% every night? ›

There may be times when you want or need to charge up your EV to get maximum range. But charging it to the max shouldn't be done every night. In general, the SOC for the battery in your electric car should be maintained between 30% to 80% capacity.

What happens if you charge your EV to 100%? ›

Keeping the state of battery charge, from 0 percent to 100 percent , also improves the performance of the battery life of your vehicle. Even though a full charge will give you the maximum operating time, it is never a good idea for the overall lifespan of your battery.

Should I charge my EV to 80%? ›

When it comes to charging your EV, aiming for an 80% maximum charge is better practise than charging all the way to 100%. This might not make much sense if you're new to the EV world, especially if you're used to charging things to 100%, like mobiles or laptops.

What happens if you use a fast charger on a regular phone? ›

Fast charging is safe for your phone's battery and won't cause long-term damage. When you use a fast charger, your smartphone will only draw as much power as it can handle, preventing any overload.

Does a 120W charger damage the battery? ›

Using a higher wattage charger does not harm the phone or affect its charging process negatively. The phone will only draw as much power as it requires, regardless of the charger's maximum output. Therefore, using a 120W charger to charge a 33W phone is perfectly safe and will not cause any damage.

What is the best way to charge your cell phone? ›

So at what percentage should you charge your phone? The best practice for preserving phone battery health is to plug it in at around 20% and charge it up to 80-90%. This is especially important if you use fast charging, as charging from 0% will cause a lot of heat, and from 80% up, fast charging becomes less efficient.

Should I charge my EV to 80% or 100%? ›

When it comes to charging your EV, aiming for an 80% maximum charge is better practise than charging all the way to 100%. This might not make much sense if you're new to the EV world, especially if you're used to charging things to 100%, like mobiles or laptops.

Should I be charging my EV to 90% each day if I only drive a short distance? ›

If you don't need it 80% is fine. I drive 90 miles round trip to and from work so I usually charge to 90%. I have charged to 100% exactly once just to see what it was like. Never needed to do it again.

What is too hot to charge EV? ›

Take care of your battery

However, if the battery overheats, the charging speed could decrease, or charging could stop altogether as a safety measure. It's worth moving your car into a parking spot in the shade if you can, to avoid overheating – plus your EV could even lose charge if left out in the sun for too long.

What is the best level to charge EV? ›

OVERCHARGING

Never let your battery sit at 100% charge. Generally speaking, lithium-ion batteries do best when they operate in the 30%-80% charge range. Although it may take some extra planning, prolonging the time spent within that middle range may extend the life of your battery.

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